What are the advantages and disadvantages of flow production?

What are the advantages and disadvantages of flow production?

Flow production

Advantages	Disadvantages
Economies of scale can be achieved as cost per unit will be low	Standardised product produced
Automated assembly lines save time and money	High initial set-up costs of automated assembly lines

What are the disadvantages of continuous flow production?

Much capital is required to install production lines. Low flexibility in changing products. High receptiveness to malfunctions since a single fault can stop the entire course of production.

How might a change from batch to flow production process affect employees?

The decision of moving from batch production to flow production may provoke large number if casualties in terms of jobs lost. The reason is that such a change requires new or more automated machinery which may lead to redundancies.

What are the advantages and disadvantages of continuous production?

Continuous Manufacturing’s Pros & Cons

• Time is saved.
• Energy is saved.
• The process is streamlined.
• Product quality and consistency isn’t an issue.
• Labor costs are reduced.
• Customization is harder to achieve.
• Scheduling maintenance is more difficult.
• There is a risk of faults causing a full shutdown.

What is a disadvantage of flow production?

Disadvantages of flow production The main disadvantage is that with so much machinery it is very difficult to alter the production process. This makes production inflexible and means that all products have to be very similar or standardised and cannot be tailored to individual tastes.

What is a benefit of flow production?

Advantages. Very low unit costs due to economies of scale. Output can be produced very quickly. Modern plant and machines can allow some flexibility. Production speed can vary according to demand.

What is an example of continuous production?

In a continuous process, as suggested by the name, the flow of material or product is continuous. Processing the materials in different equipment produces the products. Some examples of continuous processes are pasta production, tomato sauce and juice production, ice cream production, mayonnaise production, etc .

Which is the advantage of continuous production?

The benefits of continuous manufacturing include: Reduced manufacturing costs, particularly over the long term. Shorter production times – reducing manufacturing times from weeks to days is not unusual. Reduces the risk of human error.

How can production be made more efficient?

There are various ways in which a business can try to improve its productivity: Training – e.g. on-the-job training that allows an employee to improve skills required to work more productively. Improved motivation – more motivated employees tend to produce greater output for the same effort than de-motivated ones.

What are the main features of flow production?

Flow production involves a continuous movement of items through the production process. This means that when one task is finished the next task must start immediately. Therefore, the time taken on each task must be the same.

What are the advantages of continuous production system?

Advantages of Continuous Production System

• Reduced Labour cost,
• High accuracy,
• Reduced material handling,
• Simple control process,
• Minimum wastage,
• Better materials /inventory control,
• Higher return on investments.

What are the disadvantages of job production?

Job production

Advantages	Disadvantages
High quality product	Production costs likely to be high
Can customise orders	Production time may be longer
Workers involved in entire production process from start to finish	Investment in machinery may be higher as specialist equipment may be needed

What are the advantages of flow production method?

This means it uses a high proportion of machinery in relation to workers, as is the case on an assembly line. The advantage of this is that a high number of products can roll off assembly lines at very low cost.

What are the different types of flow production?

There are different methods of production used by businesses. Flow production is also known as continuous production. It enables a product to be created in a series of stages on.an assembly line. It is defined by the continuous movement of items through the production process.

Why is it important to have a workflow process?

When the workflow process is clearly laid out in this way, managers can spend less time micromanaging their employees. There’s no questioning on what the further steps are, or if there something wrong with “step 4.”

When to use flow production method ( GCSE )?

Production: Flow Production Method (GCSE) A small business might use job or batch production to provide a personalised or distinctive product. However, if the product is intended for much larger, mass markets, then alternative methods of production may be required in order for the product to be produced efficiently.